RIIPSM309D
Monitor and maintain flue gas efficiency


Application

This unit describes a participant’s skills and knowledge required to monitor and maintain flue gas efficiency in Metalliferous Mining.

This unit is appropriate for those working in operational roles,

Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.


Elements and Performance Criteria

1. Prepare for plant and equipment operation

1.1 Access, interpret and apply smelting documentation and ensure the work activity is compliant

1.2 Receive, interpret and clarify verbal and written shift changeover details

1.3 Establish and maintain communication with other personnel Select personal protective equipment for the work activity

1.4 Select appropriate auxiliary equipment

1.5 Carry out equipment visual pre-start checks

1.6 Identify, address and report potential risks, hazards and environmental issues and implement control measures

1.7 Follow emergency procedures

1.8 Use approved dust suppression and extraction methods

1.9 Ensure adequate ventilation to work area before commencing the work activity

2. Maintain efficient operation of gas plant and systems

2.1 Carry out plant and equipment start-up checks and procedures

2.2 Operate and maintain air operated breathing equipment for flue gas plant off-line entry

2.3 Control mixing chamber temperatures by automatic or manual methods

2.4 Clean, inspect and maintain gas cooling plant in operational condition

2.5 Monitor and control flue gas temperature control additive

3. Maintain plant and equipment efficiency

3.1 Clean plant to maintain condition of all equipment

3.2 Interpret and respond to plant alarms, take corrective actions and notify appropriate personnel

3.3 Check and adjust plant condition

3.4 Changeover and adjust plant

3.5 Carry out minor plant maintenance and lubrication

3.6 Provide support for maintenance personnel

4. Shutdown plant and equipment

4.1 Shutdown or isolate plant/equipment

4.2 Perform post shutdown or isolation checks

4.3 Pass on shift changeover details to oncoming shift

Evidence of Performance

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant legislation, documentation, policies and procedures

works effectively with others to undertake and complete the monitoring and maintenance of flue gas efficiency that meets all of the required outcomes, including:

complying with written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instructions and coordinate work activities

demonstrates completion of the monitoring and maintenance of flue gas efficiency that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

completing pre-start and start-up activities

ventilating work area

controlling mixing chamber temperatures

cleaning, inspecting and maintaining gas cooling plant

monitoring and controlling flue gas temperature control additive

operating and maintaining air operated breathing equipment

performing post shut down and isolation checks


Evidence of Knowledge

The candidate must demonstrate knowledge in monitoring and maintaining flue gas efficiency through:

accessing, interpreting and applying organistion and site requirements and procedures for:

work health and safety

risk and hazard identification

environmental issues

gas paths

environmental protection

hygiene management

dust collection and disposal systems and plant

plant inspections

insulation (refractory)

isolating problems to specific equipment

applying principles of flue gas plant operation

applying combustion principles

applying methods of resolving gas problems


Assessment Conditions

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit. Further information is available in the Resources and Infrastructure Industry Training Package Companion Volume.


Sectors

Metalliferous mining